آلة فرز الألوان آلة فرز الألوان
Gondor Color Sorter Machine
Color Sorter Machine modles
آلة فرز الألوان
آلة فرز الألوان
Color Sorter Machine Structure1
Sorter Machine workflow
آلة فرز الألوان
Gondor Color Sorter Machine
Color Sorter Machine modles
آلة فرز الألوان
آلة فرز الألوان
Color Sorter Machine Structure1
Sorter Machine workflow
آلة فرز الألوان

آلة فرز الألوان

The Gondor color sorter machine uses high-resolution cameras and precision air flow systems to automatically identify and separate materials by color, achieving over 99% screening accuracy with minimal material loss.

ماركة : جوندور
الجهد االكهربى: 220V
قوة (دبليو): 0.5 كيلوواط
أبعاد (الطول × العرض × الارتفاع): 42×110×132 cm
سعة الآلة: 0.2–0.4 t/h
دقة الفرز (%): ≥99.99%
ضغط الهواء (MPa): 0.6–0.8 MPa
استهلاك الهواء: 100–300 L/min
مصدر الضوء ： جميع مصابيح LED
شلالات ： 0.5、1、2、3、4、5、6、7、8、9、10、11、12
ضمان: 1 سنة
شهادة ： ايزو 9001, ايزو 14001, ايزو 45001, م, بسي, إيتل
OEM/ODM ： Service Acceptable
عملية ： Wirelss tablet PC to control

طلب عرض أسعار

Gondor Color Sorter Machine Introduction

Gondor offers two distinct colour sorting machine series engineered for different material handling requirements. The chute-type color sorter machine uses gravity-fed channels for high-speed processing of granular materials, while the belt-type color sorter machine features a conveyor-based feeding system optimized for fragile, irregularly shaped, or sticky products. Both series are powered by the same industry-leading CCD imaging and intelligent sorting technology.

Belt Type Color Sorter

Belt Type Colour Sorting Machine

Chute Type Color Sorter

Chute Type Colour Sorting Machine

Color Sorter Machine Models and Specifications

Every Gondor rice colour sorting machine is built around a precision-engineered optical sorting core. From top to bottom, the machine integrates seven critical modules — a vibrator for even material distribution, the unloading channel for controlled flow, an intuitive operation panel with wireless tablet PC control, signal indicator lights for real-time status monitoring, the sealed sorting room housing the imaging system, an observation window for process visibility, and dual discharge ports separating accepted and rejected materials.

نموذج قوة الجهد االكهربى ضغط مصدر الهواء استهلاك الغاز مقاس وزن الإنتاجية حجم التعبئة
0.5شلال 0.5كيلووات 220ضد 0.6-0.8mpa 0.1-0.3م3/أنا 42*110*132سم 100كجم 0.2-0.4ذ 125*62*150سم
1شلال 0.8كيلووات 220ضد 0.6-0.8mpa 0.3-0.8م3/أنا 88*150*176سم 300كجم 0.8-1.5ذ 110*168*210سم
2يقع 1.3كيلووات 220ضد 0.6-0.8mpa 0.5-1.0م3/أنا 131*150*176سم 400كجم 1.2-2.5ذ 165*167*210سم
3يقع 1.9كيلووات 220ضد 0.6-0.8mpa 0.8-1.5م3/أنا 165*150*176سم 500كجم 2.5-4ذ 195*167*210سم
4يقع 2.4كيلووات 220ضد 0.6-0.8mpa 1.0-2.0م3/أنا 198*150*176سم 650كجم 3-3.5ذ 230*167*210سم
5يقع 3كيلووات 220ضد 0.6-0.8mpa 1.3-2.1م3/أنا 232*150*176سم 800كجم 4.0-8ذ 260*167*210سم
6يقع 3.6كيلووات 220ضد 0.6-0.8mpa 2.0-3.5م3/أنا 266*150*176سم 1000كجم 5.0-10ذ 300*167*210سم
7يقع 4.1كيلووات 220ضد 0.6-0.8mpa 2.5-4.3م3/أنا 300*150*176سم 1200كجم 6.0-12ذ 322*167*210سم
8يقع 4.7كيلووات 220ضد 0.6-0.8mpa 3.0-4.5م3/أنا 333*150*176سم 1400كجم 7.0-14ذ 350*167*210سم
9يقع 5.2كيلووات 220ضد 0.6-0.8mpa 5.0-6.5م3/أنا 367*150*176سم 1800كجم 8.0-15ذ 415*167*210سم
10يقع 5.7كيلووات 220ضد 0.6-0.8mpa 6.0-7.0م3/أنا 400*150*176سم 2200كجم 9.0-16ذ 450*167*211سم
11يقع 6.2كيلووات 220ضد 0.6-0.8mpa 6.5-7.5م3/أنا 433*150*176سم 2600كجم 10.0-17ذ 485*167*212سم
12يقع 6.7كيلووات 220ضد 0.6-0.8mpa 7.0-8.0م3/أنا 466*150*176سم 3000كجم 11.0-18ذ 500*167*213سم

Color Sorter modles

Key Component Breakdown

  • CCD Camera System
    Dual high-resolution CCD cameras capture real-time images of every particle passing through the sorting chamber. Engineered for continuous 24/7 عملية, the cameras maintain stable recognition performance without degradation over extended production runs, achieving rapid identification even at high throughput rates.
  • High-Precision Filter
    The integrated filtration system ensures consistent compressed air quality entering the pneumatic circuit. Built with industrial-grade durable media, it removes moisture and particulates at high precision, protecting downstream solenoid valves and nozzles from contamination that could compromise ejection accuracy.
  • Adjustable LED Light Source
    All-LED illumination with an adjustable color spectrum eliminates the need to swap light sources when switching between material types. The configurable wavelength output ensures optimal contrast for each product — from dark coffee beans to translucent rice grains — maximizing detection accuracy across diverse sorting applications.
  • Engineered Chute Design
    The chute profile is aerodynamically optimized to maintain a continuous, single-layer flow of materials at controlled velocity. This unique geometry prevents material bridging, bouncing, or clustering, ensuring that every particle enters the camera’s field of view with consistent orientation and spacing.

Materials Suitable for Color Sorting

Assorted vegetables
Assorted nuts
Assorted grains
Assorted glass
الحبوب & البذور
أرز, قمح, حبوب ذرة, فول الصويا, quinoa, الذرة الرفيعة, and other cereals. The rice colour sorting machine removes discolored kernels, foreign grains, and organic impurities with exceptional precision.
الفواكه المجففة & المكسرات
الجوز, اللوز, الفول السوداني, الزبيب, and dehydrated fruits. Detects and eliminates mold-affected, color-deviated, or damaged pieces that compromise batch quality.
البقوليات & فول
Red beans, حبوب مونج, الفاصوليا السوداء, and lentils. Separates different colored varieties and removes defective beans with shape irregularities.
طعام & Confectionery Ingredients
حلوى, شوكولاتة, and snack ingredients. Ensures uniform appearance and eliminates discolored or misshapen products before packaging.
Ores & المعادن
Copper ore, quartz, and industrial minerals. Removes waste rock and substandard particles, significantly increasing ore grade before downstream processing.
Plastic Granules
PET flakes, البولي ايثيلين عالي الكثافة, ص, and mixed plastic streams. Sorts by color to improve recycling purity and material recovery value in circular economy applications.
Textile Raw Materials
Cotton fibers, synthetic fabrics, and blended textiles. Detects and removes dyed contaminants or foreign fibers from raw material batches.
أوراق الشاي
Green tea, black tea, oolong, and herbal teas. Removes

Materials Not Suitable for Color Sorting

Ultra-fine powders and microscopic particles
Materials below the camera’s minimum resolution threshold cannot be accurately identified or may be dispersed by the pneumatic ejection airflow.
Near-identical color materials
When spectral absorption and environmental lighting variations make color differences indistinguishable, sorting accuracy decreases proportionally.
High-moisture or sticky materials
Wet grain, fresh produce with surface moisture, or viscous substances tend to clump, adhere to the chute, and disrupt uniform material flow.
Metal fragments and shavings
Extremely fine metal debris is not reliably detectable by optical color sorting alone — dedicated metal detection equipment is recommended.
Transparent or highly reflective materials
Clear glass, polished metals, or mirror-finish surfaces prevent accurate color capture by the optical sensors.
Extremely irregular shapes
Materials with severe shape distortions may tumble unpredictably within the camera’s focal zone, reducing classification consistency.

Sorting Accuracy by Industry

Gondor color sorting machines are calibrated for industry-specific accuracy targets. Actual performance depends on material characteristics, machine configuration, and operational conditions.

  • زراعة & تجهيز الأغذية
    For grains, المكسرات, والفواكه المجففة, sorting accuracy typically ranges from 0.5% ل 2% error rate. High-end models configured with optimized spectrum settings can narrow this to as low as 0.1%–0.5%, effectively matching the ≤99.99% accuracy ceiling of our flagship systems.
  • Industrial Mineral Sorting
    Due to the inherent complexity and variability of raw ore feed, sorting accuracy in mining applications ranges from 1% ل 3% error rate. Pre-screening and consistent particle sizing are recommended to optimize performance.
  • Plastic Recycling
    For mixed plastic flake sorting, error rates typically range from 1% ل 5%, influenced by contamination levels, material blend complexity, and flake size uniformity. Multi-pass configurations can further improve purity ratios.

خدمة ما بعد البيع & ضمان

  • 1-Year Comprehensive Warranty
    All Gondor color sorting machines come with a 12-month warranty covering manufacturing defects and component failures under normal operating conditions.
  • Lifetime Technical Support
    Our engineering team provides ongoing remote technical support via online diagnostics, video guidance, and software updates for the entire service life of your equipment.
  • Rapid Response Commitment
    24-hour communication availability ensures that your production downtime is minimized. Spare parts are dispatched from our central warehouse within 48 hours for in-stock items.
  • تثبيت & التكليف
    Professional installation and initial calibration are recommended through our certified technical personnel or authorized local partners to guarantee optimal sorting performance from day one.
  • OEM/ODM Services
    Custom branding, specification modifications, and application-specific engineering are available to align the machine with your production line and market requirements.

حلول مخصصة

Customize Your color sorting machine

We offer comprehensive customization services to meet your specific processing needs. From capacity and facility layout to product types and the level of automation required, we can tailor an exclusive solution that aligns with your production goals. Contact Gondor today to receive your customized technical proposal and formal quotation.

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