Dry pasta macaroni production line is widely used in food processing, الأطعمة سريعة التجميد, catering and other industries. It can meet the production needs of macaroni in various shapes. It is suitable for mass production and international export, helping enterprises to expand their markets.
اسم العلامة التجارية: جوندور قوة: 30كيلووات,91 كيلووات,5.5كيلووات,35كيلووات,55كيلووات الجهد االكهربى: 110فولت/220 فولت/380 فولت المكونات الأساسية: محرك وزن: 700 كجم القدرة الإنتاجية: 70-300كجم/ساعة مصدر الطاقة: كهرباء نظام فراغ: قابلة للتخصيص عدد القوالب: 10 قِطَع Finished Shape: قابلة للتخصيص شهادة: ايزو 9001, ايزو 14001, ايزو 45001, م, بسي, إيتل
Dry pasta macaroni production lineis high-volume industrial food processing equipment specifically designed for factory-scale production. It is equipped with a water-cooled circulation system alongside a variety of mold options. في ماكينات جوندور, our pasta production line adopt advanced and unique technology, reasonable configuration and stable performance. ما هو أكثر من ذلك, the macaroni production line features a smooth process, عملية سهلة, low labor demand, high product qualification rate, and low equipment investment, which can greatly reduce the project cost for our customers. As a preofessional dry pasta production line manufacturer, our production lines have been well received by worldwide customers. Feel free to contact Gondor machinery to buy the dry pasta macaroni production line and get a customized solution for your project!
What Is a Dry Pasta Production Line?
A dry pasta production line is a fully automatic system which is designed for efficient, large-scale production of various pasta types. And it integrates key processes such as dough mixing, تشكيل, تجفيف, والتعبئة والتغليف, ensuring high-quality output with consistent results. علاوة على ذلك, the pasta production line can handle different raw materials like wheat flour, نشا البطاطس, and corn starch, which makes it suitable for producing both traditional pasta and macaroni products.
فضلاً عن ذلك, our macaroni production line is equipped with advanced technology and automation, and it offers low investment, عملية سهلة, and quick setup. Delivered ready-to-use, the dry pasta production line helps manufacturers start production without delays. لذلك, it is an ideal solution for small to large enterprises who are seeking high efficiency, المرونة, and premium pasta quality.
Key Components of a Macaroni Production Line in Gondor Machinery
Macaroni production line is designed for efficiency, تناسق, وارتفاع الناتج. This fully automated dry pasta production line includes several key machines that work together to complete the entire process, from raw material mixing to final product cooling. Each component plays an essential role in producing various pasta shapes with stable quality and output. Below is a detailed overview of each key component:
Noodle Mixer
This machine automatically mixes flour and water in accurate proportions to produce a uniform and elastic dough. علاوة على ذلك, the powerful mixing system ensures thorough hydration and gluten development, which is essential for the texture and strength of the pasta. It lays the foundation for stable extrusion in the next steps.
Spiral Feeding Machine
The spiral feeding machine (screw conveyor) transfers the mixed dough into the extruder without manual handling. Driven by a motor, it ensures continuous, صحية, and efficient feeding. The enclosed design minimizes contamination risks and maintains a clean production environment.
Industrial Macaroni Machine
This is the core of the production line. Under high temperature and pressure, the dough is extruded through custom molds to form various shapes such as macaroni, spirals, shells, or tubes. ما هو أكثر من ذلك, the vacuum extrusion system enhances product density, improves surface smoothness, and reduces air bubbles in the final product.
Bevel Cutting Machine
Once the pasta is shaped, this machine uses a rotating bevel blade to cut it into uniform lengths. The cutting speed is adjustable and synchronized with the extruder to ensure consistent segment size, which is crucial for packaging and cooking performance.
Conveyor
The cut pasta pieces are transferred via a conveyor belt to the drying section. The conveyor ensures smooth and continuous movement without deformation, and helps maintain production speed throughout the line.
Tunnel Steamer / Dryer
In this section, the pasta goes through a multi-stage drying process. The tunnel dryer reduces moisture content using hot air circulation and controlled temperature zones. This step is vital for extending shelf life, which can prevent mold growth, and lock in product shape and texture.
Cooling Conveyor
After drying, the pasta is cooled by fans mounted on the conveyor. This step brings the product to room temperature before packaging, preventing condensation inside the packaging and maintaining product quality. The cooling process also helps stabilize the structure of the dried pasta.
اسم
قوة(كيلووات)
مقاس(مم)
Noodle Mixer
4
1000*630*1250
Feeding machine
0.75
960*320*4500
Bevel cutting machine
1.5
1900*600*2500
Conveyor
0.37
1900*600*2500
Tunael steamer
66
8400*1300*2100
Colling conveyor
1.25
5000*800*1700
Why Choose a Gondor Dry Pasta Production Line?
كما نعلم جميعا, Gondor dry pasta production line is an advanced, fully automatic solution tailored for modern food manufacturers who are seeking efficiency, المرونة, والموثوقية. Designed with precision engineering and built to meet international food safety standards, this production line integrates mixing, قذف, قطع, تجفيف, and cooling processes into one streamlined system. What’a more, it not only ensures consistent product quality across various pasta shapes like macaroni, shells, and spirals, but also supports high-capacity, الإنتاج المستمر. لهذا السبب, it is the ideal choice for large-scale factories and export-oriented businesses.
إنتاج فعال
High-yield design, suitable for large-scale factory production, to meet the high demand for macaroni in the market.
Various Molds
Provide a variety of mold options, can be customized to produce macaroni in various shapes such as shells, spirals, square tubes, إلخ.
Water Cooling System
Equipped with a water cooling circulation system, effectively control the equipment temperature, ensure production stability and product quality.
Spiral Feeding
The motor-driven spiral conveyor device ensures convenient and fast feeding and optimizes the production process.
Multi-Segment Cutting
Use a bevel cutter to cut the extruded macaroni into uniform small segments to ensure product consistency.
Tunnel Drying
Through tunnel oven drying, the moisture content is effectively reduced and the shelf life of the product is extended.
Air Cooling
The cooling conveyor belt is equipped with a fan to air-cool the product to support the packaging stage.
International Standards
Comply with the food safety standards of many countries, the product is suitable for export and easy to expand the international market.
Application Industries of Gondor Macaroni Production Line
Gondor pasta production line is an efficient industrial production equipment suitable for food processing needs of various industries. With its multifunctional molds and fully automated production process, the production line can process macaroni of different shapes to meet various market needs and ensure product quality and consistency. Whether you’re producing for local consumption, bulk catering, or international trade, this line helps ensure high output, اتساق المنتج, and market adaptability, which is a reliable choice for your pasta manufacturing operations. لذلك, this production line is widely used in the following industries:
صناعة تجهيز الأغذية
Mass production of macaroni, pasta and other foods in various shapes to meet the supply needs of large supermarkets and food retailers.
صناعة المطاعم
Used for mass production of macaroni to ensure stable supply and save labor costs.
Quick Frozen Food Industry
Provide pre-cooked or quick-frozen macaroni products for quick frozen food manufacturers to facilitate subsequent processing and packaging.
Export Trade Industry
The macaroni produced by the production line can meet the food safety standards of many countries and is suitable for export to the global market to expand international trade business.
Nutritious Food Industry
Produce functional macaroni with added nutrients for specific groups of people (such as children, athletes, إلخ.).
Production Process of Pasta Macaroni Production Line
In the production process, durum wheat flour, نشا البطاطس, and other raw materials are used, with water and flour being automatically mixed through a noodle mixer to create the necessary dough. بعد هذا, the dough enters the macaroni machine via a screw conveyor, where it is extruded into various shapes under high temperature and pressure. تبعًا, a bevel cutter slices the extruded macaroni into smaller pieces, which are then transferred on a conveyor belt to a tunnel oven. هنا, they are dried to reduce moisture content and extend shelf life. أخيراً, the product is air-cooled on a cooling conveyor belt, thus preparing it for the packaging stage. تحقق أدناه للحصول على التفاصيل:
خلاط دقيق
The production begins with a Flour Mixer, where high-quality semolina or durum wheat flour is thoroughly mixed with water. This process forms a smooth, elastic dough with excellent gluten strength — the foundation for high-quality pasta.
الناقل اللولبي
Once the dough is ready, it is transferred via a Screw Conveyor to the next stage. This enclosed transport system ensures a clean, فعال, and continuous flow without contamination.
Vacuum Pasta Extruder
In the Vacuum Pasta Extruder, the dough is extruded under vacuum conditions. This removes excess air, enhances dough density, and produces pasta with a smoother surface, better texture, and improved shelf stability. The extrusion die can be adjusted to form various pasta shapes such as macaroni, shells, spirals, and tubes.
Pulling and Cutting Machine
The extruded pasta is then pulled and accurately cut to the desired length using the Pulling and Cutting Machine. This machine ensures uniform shape and clean-cut edges, enhancing the appearance and consistency of the final product.
Hoister
A Hoister lifts and conveys the freshly cut pasta to the drying section. This transition process minimizes manual handling and maintains hygiene throughout the production line.
Multi-layer Dryer / Static Dryer
The pasta then enters a Multi-layer Dryer or Static Dryer, where it undergoes a controlled drying process. By precisely managing temperature and humidity, the machine reduces moisture content, prevents deformation, and extends the product’s shelf life. This step is essential for dry pasta production.
Cooling Conveyor
أخيراً, the pasta is transferred to a Cooling Conveyor, where it is brought to room temperature before packaging. Proper cooling helps maintain the pasta’s shape, لون, والملمس, ensuring product quality is preserved until it reaches the consumer.
Top FAQs about Pasta Production Line
What types of pasta can your production line produce?
Our pasta production line can produce various shapes including macaroni, shells, spirals, بيني, square tubes, round tubes, waves, وأكثر. ما هو أكثر من ذلك, custom molds are available based on your product requirements.
What is the drying method used in your line?
Our line uses tunnel drying or static drying with hot air circulation. The drying process is temperature- and humidity-controlled to ensure pasta stability and long shelf life.
Is it easy to change pasta shapes?
نعم. Simply replace the extrusion mold on the pasta extruder. Our machines are designed for quick mold changeover, which makes it easy to switch between different pasta types.
Do you provide installation and training?
نعم, we offer on-site or online installation guidance and operator training. بجانب, instruction manuals and operation videos are also provided with the machine.
How do I choose the right pasta production line for my business?
Start by considering your desired production capacity, pasta shapes, available factory space, والميزانية. فضلاً عن ذلك, our team can recommend a suitable model based on your requirements.
Can the production line be customized to my needs?
نعم. We offer customization for mold types, voltage/frequency, layout design, أنظمة التحكم, and even brand labeling to meet your specific market or technical needs.
How long does it take to manufacture and deliver the equipment?
The production lead time is usually 15–30 working days after receiving the deposit. ما هو أكثر من ذلك, the shipping time depends on your location and preferred logistics method (sea, هواء, or rail).
What kind of after-sales support do you provide?
We offer remote technical support, إرشادات التثبيت, أشرطة الفيديو التدريبية, spare parts service, and on-site support if needed. Warranty and lifelong service are included.
Do I need to pay extra for molds or additional shapes?
Our production line includes a set of standard molds. Additional or custom molds can be purchased separately at a reasonable cost.
Is it easy to install the machine?
نعم. The line is modular and comes with an installation guide and video support. For large orders or special configurations, we can dispatch technicians if required.
Can I visit your factory before placing an order?
قطعاً. We welcome you to visit our factory for machine demonstrations, production inspection, and face-to-face discussions. We can also arrange online video tours.
فعال, Stable, and Versatile Gondor Pasta Production Line
If you are looking for high-capacity and versatile macaroni production equipment, the Gondor dry pasta macaroni production line is an ideal choice. This equipment is particularly well-suited for the food processing, frozen food, and catering industries, as it features a water-cooled circulation system alongside a fully automated design that ensures efficient and stable production processes. With a variety of mold options, you can easily meet market demands for various shapes, such as shells and spirals. بالإضافة إلى, the line’s tunnel drying, air cooling, and other functional systems provide reliable guarantees for extending product shelf life and optimizing quality. Complying with international food safety standards, this production line is also suitable for export, thereby enabling you to expand into global markets and enhance corporate competitiveness.
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يقدم فريقنا الفني خدماته على مدار الساعة (24/7) الدعم مع أوقات الاستجابة السريعة, ضمان حصولك على مشورة شاملة بشأن منتجاتنا والاستفادة من خبرتنا الهندسية الواسعة. نحن ملتزمون بدعم عملك, بغض النظر عما إذا كنت تضع طلبًا معنا.
لتقديم أفضل الخبرات, نحن نستخدم تقنيات مثل ملفات تعريف الارتباط لتخزين و/أو الوصول إلى معلومات الجهاز. ستسمح لنا الموافقة على هذه التقنيات بمعالجة البيانات مثل سلوك التصفح أو المعرفات الفريدة على هذا الموقع. عدم الموافقة أو سحب الموافقة, قد يؤثر سلبًا على ميزات ووظائف معينة.
وظيفية
نشط دائما
يعد التخزين الفني أو الوصول ضروريًا للغاية لغرض مشروع وهو تمكين استخدام خدمة معينة يطلبها المشترك أو المستخدم صراحةً, أو لغرض وحيد هو تنفيذ نقل اتصال عبر شبكة اتصالات إلكترونية.
التفضيلات
يعد التخزين الفني أو الوصول ضروريًا لغرض مشروع وهو تخزين التفضيلات التي لم يطلبها المشترك أو المستخدم.
إحصائيات
التخزين الفني أو الوصول الذي يتم استخدامه حصريًا للأغراض الإحصائية.التخزين الفني أو الوصول الذي يتم استخدامه حصريًا لأغراض إحصائية مجهولة. بدون أمر استدعاء, الامتثال الطوعي من جانب مزود خدمة الإنترنت الخاص بك, أو سجلات إضافية من طرف ثالث, المعلومات المخزنة أو المستردة لهذا الغرض وحده لا يمكن استخدامها عادة لتحديد هويتك.
تسويق
مطلوب التخزين الفني أو الوصول لإنشاء ملفات تعريف المستخدمين لإرسال الإعلانات, أو لتتبع المستخدم على موقع ويب أو عبر عدة مواقع ويب لأغراض تسويقية مماثلة.
