Gondor Tomato Paste Production Line Introduction
Our tomato ketchup production line is designed to transform fresh tomatoes into high-quality ketchup, tomato paste, and various sauces through a continuous and fully mechanized process. Ideal for sauce factories, canning plants, en centrale keukens, this line features a high degree of automation and a sanitary design with stainless steel contact parts, ensuring full compliance with international food safety standards.
Gondor Tomato Sauce Production Line Models
To ensure your production line configuration accurately aligns with your capacity requirements and budget planning, we have compiled the detailed specifications for the core tomato processing equipment.
When evaluating the tomato paste production line price, it is essential to consider not only the initial hardware cost but also the material quality and system integration. The following table outlines the technical specifications for the entire process—from raw fruit cleaning and crushing to concentration and packaging.
| Machinenaam | Spanning(v) | Stroom(w) | Maat(mm) | Materiaal |
| Fruit Cleaning Machine | 380v | 3kW | 4000*1300*1500 | SUS304 |
| Lift | 0.55kW | / | ||
| Fruit Crushing Machine | 0.75kW | 450*430*1000 | ||
| Screw Pump | 2.2kW | / | ||
| Pomp & Pre-Heating Machine | / | Stoom verwarming | 1200*600*1650 | |
| Pulping Machine | 380v | 4kW | 1150*640*1520 | |
| Smaakstof (Mengen) Tank | 18kW | 1200*900*1650 | ||
| Concentration Equipment | 11.8kW | Tankvolume: 1000L | ||
| Tubular/Plate Sterilizer | 36kW | 1700*1300*1800 | ||
| Opslagtank | 0.37kW | Tankvolume: 1000L | ||
| Paste Packaging Machine | 220v | 1.2kW | 2000*1100*2200 | |
| Water Bath Pasteurizer Machine | 380v | 3.15kW | 8000*1480*1380 |
Gondor Tomato Sauce Production Line Workflow
Wassen & Elevating
Raw fruits undergo high-pressure bubble cleaning to remove impurities and are then smoothly transported by the elevator.
Crushing & Voorverwarmen
The material is crushed evenly and rapidly heated to protect its natural color and enzymatic stability.
Pulping & Verfijning
Specialized equipment separates the pulp from skins and seeds, ensuring high yields and a smooth texture.
Kruiden & Concentrating
Ingredients are mixed precisely in flavoring tanks before being condensed to the target Brix under vacuum to retain fragrance.
Sterilisatie & Opslag
The mixture is sterilized at high temperatures and stored in stainless steel tanks to maintain a sterile environment.
Verpakking & Secondary Sterilization
The paste is filled with high precision into bottles or bags, followed by water-bath pasteurization to ensure long-term shelf stability.
Gondor Tomato Paste Production Line Application Products
Efficiently process raw materials like tomatoes and carrots into smooth, flavorful vegetable purees or seasoning sauces.
Utilize precision pulping technology for soft fruits like strawberries and kiwis to preserve their vibrant color and natural nutrients.
Suitable for apples and apricots, enabling automated pitting, peeling, and refining to produce high-quality jams, purees, or concentrates.
Support the composite processing of various fruits and vegetables, accurately blending formulas to provide stable, standardized base pulps for the food industry.
Gondor Tomato Paste Production Line Application Industries
Process tomatoes into standardized ketchup or sauces as core ingredients for hotpot bases, dips, and compound seasonings.
Suitable for deep-processing strawberries, appels, and apricots into uniform jams and purees for the bakery and breakfast sectors.
Convert kiwis and strawberries into high-purity pulps as natural flavor additives for yogurt, dairy drinks, and premium ice creams.
Utilize refined pulping and concentration to produce nutrient-rich, all-natural fruit and vegetable purees for infant nutrition.
Serve as a base production line for mixed juices and functional drinks, ensuring fresh taste and flavor through advanced sterilization.
Supply bulk tomato sauces and vegetable pulps for frozen pizzas, pastas, and pre-prepared meals to ensure consistent quality in large-scale production.
Gondor Tomato Paste Production Line Features
- Versatile Compatible Design: One production line can handle various materials such as tomatoes, aardbeien, and stone fruits, maximizing equipment utilization.
- High-Precision Pulping: Advanced crushing and refining systems accurately separate skins and seeds, ensuring a smooth texture and pure flavor of the final pulp.
- Low-Temperature Vacuum Concentration: Efficiently removes water in a low-temperature environment to maximize the preservation of natural color and nutrients.
- Intelligent Automated Control: Integrated high-automation interface enables precise monitoring from cleaning to filling, waardoor de arbeidskosten aanzienlijk worden verlaagd.
- Flexible Customized Capacity: Provides tailored designs based on different capacity needs and plant layouts to support seamless industrial scaling.
Industrial Tomato Paste Production Line in Action
This video provides a visual overview of how a tomato sauce production line utilizes efficient automated processes to transform fresh tomatoes into a high-quality, ideal sauce.
Whether you are planning to establish a new processing facility or seeking to upgrade your existing line to enhance capacity, we offer comprehensive support ranging from plant layout design to precise equipment selection. Our priority is to provide solutions with the highest return on investment while ensuring premium SUS304 stainless steel construction and advanced automated control systems.
Please feel free to contact our senior technical experts to receive a customized process design and a detailed project quotation, helping your brand grow steadily in the fruit and vegetable processing market.
