Gondor Continuous Dough Divider Rounder Machine Introduction
Engineered for 24/7 producción continua, the GD-CDSM continuous dough divider pairs a servo-driven volumetric cutting system with a dynamic weighing feedback loop to guarantee ultra-precise dividing within a ±1g variance. Available in four configurations, it easily scales to meet production demands from 1,800 a 8,000 piezas por hora. To ensure seamless operation and strict HACCP compliance, the system features a 30–100 kg PA hopper, a PTFE-coated dividing chamber, and a food-grade silicone conveyor belt—completely eliminating dough adhesion and residue.
Continuous Dough Divider Rounder Machine Model and Specifications
Our continuous dough divider is engineered with a high-precision servo-driven dividing unit, a dynamic weighing system, and a seamless conveyor mechanism. Dough is smoothly fed through a food-grade PA hopper, accurately portioned by servo-controlled cutters, and seamlessly transferred to the rounding station via a non-stick belt. All food-contact surfaces feature advanced nano-ceramic and PTFE coatings, guaranteeing a hygienic, residue-free operation. Available in six sub-models to meet diverse dividing and rounding needs—please refer to the specification table below for detailed capacity, fuerza, and dimensional data.
| Parámetro técnico |
| Nombre |
Máquina divisora de masa continua |
Continuous dough rounding machine |
| Modelo |
GD-CDDM-1P |
GD-CDDM-2P |
GD-CDDM-3P |
GD-CDDM-4P |
GD-CDDM-800 |
GD-CDDM-800Z |
| Fuerza |
380V/1,5 kw |
380V/1,5 kw |
380V/1,5 kw |
380V/1,5 kw |
380V/0,4 kw |
380V/0,5 kw |
| Dough quantity |
1800piezas/h |
3600piezas/h |
5400piezas/h |
8000piezas/h |
8000piezas/h |
5400piezas/h |
| Dough weight |
100-500gramo |
50-250gramo |
20-100gramo |
15-80gramo |
15-600gramo |
20-500gramo |
| Tamaño |
880*1200*1500milímetros |
850*850*1450milímetros |
| Peso |
420kilos |
195kilos |
200kilos |
Dough Divider and Conical Rounder Machine Working Process
- Paso 1: Smooth Dough Feeding
Easily load 30–100 kg of prepared dough into the PA hopper. It ensures a continuous and smooth feed into the dividing chamber.
- Paso 2: High-Precision Cutting
Powered by a servo motor, the machine cuts dough with strict ±1g precision. It instantly adapts to your preset weights for perfect consistency every time.
- Paso 3: Damage-Free Transfer
The portioned dough is carried by a non-stick conveyor belt, ensuring a smooth transfer with absolutely no adhesion or deformation.
- Paso 4: Perfect Rounding
Using precision rails and a nano-ceramic cone, this unit mimics manual hand-rolling to produce beautifully uniform and perfectly round dough balls.
- Paso 5: Spacing & Transmitir
The system automatically controls the spacing between each rounded dough ball, maintaining their perfect shape as they move to the final stage.
- Paso 6: Automated Tray Arranging
The finished dough pieces are automatically aligned onto trays. They are instantly ready for proofing, hornada, or freezing, drastically reducing manual labor.
Advantages of the Dough Divider and Conical Rounder Machine
A three-layer control system—servo positioning at 0.05 milímetros,
PID feedback from load cells,
and dough density compensation—holds every piece within ±1 gram of target weight.
1,800–8,000 pcs/h Scalable Capacity
(1
P–4P)
scale output from 1,800 a 8,000 piezas por hora,
letting facilities match equipment capacity to current demand with expansion headroom.
PTFE & Nano-Ceramic Non-Stick Surfaces
,
while the rounding station’s nano-ceramic surface doubles cleaning intervals from 4 a 8 horas.
30–100 kg PA Hopper with Low Friction
,
allowing dough to slide naturally under gravity without auxiliary scraping mechanisms.
Modular Structure for 30-Minute Maintenance
30 minutos,
eliminating costly manufacturer service visits.
Wide Dough Compatibility Without Mold Changes
70%
hydration baguette to 55%
hydration mooncake wrapper—without mold changes,
compressing recipe changeover to under 5 minutos.
Applications of the Dough Divider and Conical Rounder Machine
1. Large-Scale Bakery Plants
,
toasts, baguettes,
and hamburger buns (50
–250g).
The equipment seamlessly integrates with automated proofing chambers and rotary ovens to create a highly efficient,
continuous production loop.
2. Traditional Asian Pastry Production
(Mantu),
filled buns (
Baozi),
and traditional flatbreads (100
–500g).
The output speed perfectly synchronizes with downstream automatic tray-loading machines and industrial steamers.
3. Cocinas Centrales & Chain Bakeries
.
It drastically reduces reliance on skilled manual labor while lowering daily operational costs.
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4. Frozen Dough & Ready-to-Bake Manufacturers
, masas de pizza, y pasteles.
Its stress-free processing ensures structural integrity and consistent yeast viability throughout the freezing, almacenamiento,
and final baking stages.
5. Commercial Pizza Production Lines
.
Accurately portions and rounds dough balls to guarantee a consistent crust thickness and perfect circular bases,
directly feeding into automated pressing or stretching equipment.
6. Pita & Flatbread Manufacturing
, tortillas,
and naan.
Ensures uniform expansion and consistent baking results,
perfectly catering to the heavy-duty,
high-throughput demands of international flatbread markets.
Preguntas frecuentes : Essential Guide to Gondor Continuous Dough Divider and Conical Rounder
Q1: What types of dough can the continuous dough dividing machine handle?
- A: Our equipment is highly versatile. It perfectly handles high and low hydration doughs, stuffed doughs, and even gluten-free options. By simply adjusting the pressure and molds, it can easily adapt to various products like bread, masas de pizza, y bollos al vapor (Mantu), meeting the diverse needs of commercial bakeries, quick-freezing lines, and on-site fresh production.
Q2: How do you ensure dividing accuracy?
- A: We utilize a high-precision servo drive combined with a dynamic weighing system to control the weight variance to within ±1 gram. This guarantees that every piece of dough is strictly uniform, achieving a level of consistency that far exceeds manual dividing.
Q3: What is the maximum production capacity? Can it operate 24 horas al día?
- A: Sí, the machine is fully designed for 24/7 operación continua. Our standard model can produce up to 20,000 pieces per day (based on 50g portions). We also offer customized high-speed models that push the maximum output up to 35,000 pieces per day.
Q4: Will the dough stick to the machine or get damaged during cutting?
- A: De nada. The machine uses a food-grade silicone conveyor belt and a stress-free cutting technology that mimics hand-cutting. This ensures zero damage and no sticking. It fully protects the dough’s fermentation structure and yeast activity, resulting in a superior texture and taste for your finished products.
Q5: Is the equipment prone to breaking down? How are issues resolved?
- A: The machine is exceptionally stable, with a failure rate of less than 1%. It features a built-in intelligent diagnostic system for real-time monitoring. If an issue does occur, we provide immediate remote technical support and guarantee on-site repair within 48 horas (for domestic clients).
Soluciones a medida:
Customizing Your Continuous Dough Divider and Conical Rounder
Ofrecemos servicios integrales de personalización adaptados a sus requisitos de procesamiento específicos.. Desde la capacidad de producción y los planos de las instalaciones hasta los tipos de productos de chocolate y el nivel deseado de automatización., Podemos diseñar una solución personalizada que se alinee perfectamente con sus objetivos de fabricación.. Póngase en contacto con Gondor hoy para recibir su propuesta técnica personalizada y una cotización formal..
