Gondor Continuous Dough Divider Rounder Machine Introduction
Engineered for 24/7 การผลิตอย่างต่อเนื่อง, the GD-CDSM continuous dough divider pairs a servo-driven volumetric cutting system with a dynamic weighing feedback loop to guarantee ultra-precise dividing within a ±1g variance. Available in four configurations, it easily scales to meet production demands from 1,800 ถึง 8,000 ชิ้นต่อชั่วโมง. To ensure seamless operation and strict HACCP compliance, the system features a 30–100 kg PA hopper, a PTFE-coated dividing chamber, and a food-grade silicone conveyor belt—completely eliminating dough adhesion and residue.
Continuous Dough Divider Rounder Machine Model and Specifications
Our continuous dough divider is engineered with a high-precision servo-driven dividing unit, a dynamic weighing system, and a seamless conveyor mechanism. Dough is smoothly fed through a food-grade PA hopper, accurately portioned by servo-controlled cutters, and seamlessly transferred to the rounding station via a non-stick belt. All food-contact surfaces feature advanced nano-ceramic and PTFE coatings, guaranteeing a hygienic, residue-free operation. Available in six sub-models to meet diverse dividing and rounding needs—please refer to the specification table below for detailed capacity, พลัง, and dimensional data.
| พารามิเตอร์ทางเทคนิค |
| ชื่อ |
เครื่องแบ่งแป้งแบบต่อเนื่อง |
Continuous dough rounding machine |
| แบบอย่าง |
GD-CDDM-1P |
GD-CDDM-2P |
GD-CDDM-3P |
GD-CDDM-4P |
GD-CDDM-800 |
GD-CDDM-800Z |
| พลัง |
380โวลต์/1.5kw |
380โวลต์/1.5kw |
380โวลต์/1.5kw |
380โวลต์/1.5kw |
380โวลต์/0.4kw |
380โวลต์/0.5kw |
| Dough quantity |
1800ชิ้น/ชม |
3600ชิ้น/ชม |
5400ชิ้น/ชม |
8000ชิ้น/ชม |
8000ชิ้น/ชม |
5400ชิ้น/ชม |
| Dough weight |
100-500ก |
50-250ก |
20-100ก |
15-80ก |
15-600ก |
20-500ก |
| ขนาด |
880*1200*1500มม |
850*850*1450มม |
| น้ำหนัก |
420กก |
195กก |
200กก |
Dough Divider and Conical Rounder Machine Working Process
- ขั้นตอน 1: Smooth Dough Feeding
Easily load 30–100 kg of prepared dough into the PA hopper. It ensures a continuous and smooth feed into the dividing chamber.
- ขั้นตอน 2: High-Precision Cutting
Powered by a servo motor, the machine cuts dough with strict ±1g precision. It instantly adapts to your preset weights for perfect consistency every time.
- ขั้นตอน 3: Damage-Free Transfer
The portioned dough is carried by a non-stick conveyor belt, ensuring a smooth transfer with absolutely no adhesion or deformation.
- ขั้นตอน 4: Perfect Rounding
Using precision rails and a nano-ceramic cone, this unit mimics manual hand-rolling to produce beautifully uniform and perfectly round dough balls.
- ขั้นตอน 5: Spacing & Conveying
The system automatically controls the spacing between each rounded dough ball, maintaining their perfect shape as they move to the final stage.
- ขั้นตอน 6: Automated Tray Arranging
The finished dough pieces are automatically aligned onto trays. They are instantly ready for proofing, การอบ, or freezing, drastically reducing manual labor.
Advantages of the Dough Divider and Conical Rounder Machine
A three-layer control system—servo positioning at 0.05 มม,
PID feedback from load cells,
and dough density compensation—holds every piece within ±1 gram of target weight.
1,800–8,000 pcs/h Scalable Capacity
(1
P–4P)
scale output from 1,800 ถึง 8,000 ชิ้นต่อชั่วโมง,
letting facilities match equipment capacity to current demand with expansion headroom.
PTFE & Nano-Ceramic Non-Stick Surfaces
,
while the rounding station’s nano-ceramic surface doubles cleaning intervals from 4 ถึง 8 ชั่วโมง.
30–100 kg PA Hopper with Low Friction
,
allowing dough to slide naturally under gravity without auxiliary scraping mechanisms.
Modular Structure for 30-Minute Maintenance
30 นาที,
eliminating costly manufacturer service visits.
Wide Dough Compatibility Without Mold Changes
70%
hydration baguette to 55%
hydration mooncake wrapper—without mold changes,
compressing recipe changeover to under 5 นาที.
Applications of the Dough Divider and Conical Rounder Machine
1. Large-Scale Bakery Plants
,
toasts, บาแกตต์,
and hamburger buns (50
–250g).
The equipment seamlessly integrates with automated proofing chambers and rotary ovens to create a highly efficient,
continuous production loop.
2. Traditional Asian Pastry Production
(หมั่นโถว),
filled buns (
Baozi),
and traditional flatbreads (100
–500g).
The output speed perfectly synchronizes with downstream automatic tray-loading machines and industrial steamers.
3. ครัวกลาง & Chain Bakeries
.
It drastically reduces reliance on skilled manual labor while lowering daily operational costs.
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4. Frozen Dough & Ready-to-Bake Manufacturers
, เปลือกพิซซ่า, และขนมอบ.
Its stress-free processing ensures structural integrity and consistent yeast viability throughout the freezing, พื้นที่จัดเก็บ,
and final baking stages.
5. Commercial Pizza Production Lines
.
Accurately portions and rounds dough balls to guarantee a consistent crust thickness and perfect circular bases,
directly feeding into automated pressing or stretching equipment.
6. Pita & Flatbread Manufacturing
, ตอติญ่า,
and naan.
Ensures uniform expansion and consistent baking results,
perfectly catering to the heavy-duty,
high-throughput demands of international flatbread markets.
คำถามที่พบบ่อย : Essential Guide to Gondor Continuous Dough Divider and Conical Rounder
ไตรมาสที่ 1: What types of dough can the continuous dough dividing machine handle?
- ก: Our equipment is highly versatile. It perfectly handles high and low hydration doughs, stuffed doughs, and even gluten-free options. By simply adjusting the pressure and molds, it can easily adapt to various products like bread, เปลือกพิซซ่า, และซาลาเปา (หมั่นโถว), meeting the diverse needs of commercial bakeries, quick-freezing lines, and on-site fresh production.
ไตรมาสที่ 2: How do you ensure dividing accuracy?
- ก: We utilize a high-precision servo drive combined with a dynamic weighing system to control the weight variance to within ±1 gram. This guarantees that every piece of dough is strictly uniform, achieving a level of consistency that far exceeds manual dividing.
ไตรมาสที่ 3: What is the maximum production capacity? Can it operate 24 ชั่วโมงต่อวัน?
- ก: ใช่, the machine is fully designed for 24/7 การดำเนินงานอย่างต่อเนื่อง. Our standard model can produce up to 20,000 pieces per day (based on 50g portions). We also offer customized high-speed models that push the maximum output up to 35,000 pieces per day.
ไตรมาสที่ 4: Will the dough stick to the machine or get damaged during cutting?
- ก: ไม่เลย. The machine uses a food-grade silicone conveyor belt and a stress-free cutting technology that mimics hand-cutting. This ensures zero damage and no sticking. It fully protects the dough’s fermentation structure and yeast activity, resulting in a superior texture and taste for your finished products.
คำถามที่ 5: Is the equipment prone to breaking down? How are issues resolved?
- ก: The machine is exceptionally stable, with a failure rate of less than 1%. It features a built-in intelligent diagnostic system for real-time monitoring. If an issue does occur, we provide immediate remote technical support and guarantee on-site repair within 48 ชั่วโมง (for domestic clients).
โซลูชั่นที่ปรับให้เหมาะสม:
Customizing Your Continuous Dough Divider and Conical Rounder
เราเสนอบริการปรับแต่งที่ครอบคลุมซึ่งปรับให้เหมาะกับความต้องการในการประมวลผลเฉพาะของคุณ. ตั้งแต่กำลังการผลิตและแผนผังโรงงานไปจนถึงประเภทผลิตภัณฑ์ช็อกโกแลตและระดับของระบบอัตโนมัติที่ต้องการ, เราสามารถสร้างโซลูชันตามความต้องการที่สอดคล้องกับเป้าหมายการผลิตของคุณได้อย่างสมบูรณ์แบบ. ติดต่อ Gondor วันนี้เพื่อรับข้อเสนอทางเทคนิคที่กำหนดเองและใบเสนอราคาอย่างเป็นทางการ.
