Great news for our customers in Tanzania! The peanut butter production line and the paste filling machine they ordered from us have been completed and shipped out. By Gondor masjinerie,we take pride in delivering high-quality, tailored food processing machinery solutions, and and this project is yet another testament to our expertise.
From the initial consultation to the final shipment, we worked closely with the client to design a customized solution that perfectly aligned with their business goals. By carefully assessing their requirements, we ensured that every piece of equipment was efficient, betroubaar, and seamlessly integrated into a fully automated peanut butter production line. Wat meer is, this project not only highlights our commitment to innovation and customer satisfaction but also reinforces our reputation as a trusted partner in the global food processing industry. Check below for more project details:
Project Overview and Client Requirements
In order to effectively transition into the food processing sector, the client needed an all-in-one solution that could streamline production process, enhance efficiency, and maintain product consistency. Given their plans for both manufacturing peanut butter and selling processing equipment, they required a comprehensive production line for peanut butter which are sourced from a single, reliable supplier.
Bowendien, the client has ambitious plans to not only manufacture peanut butter but also venture into the sale of food processing equipment. This dual approach is designed to generate multiple revenue streams, positioning them as a key player in both the food production and machinery markets.
- Complete Peanut Butter Production Line: A fully automated, seamless system capable of handling every stage of the peanut butter production process, from raw peanut handling to final product packaging.
- Hoë doeltreffendheid & Consistent Output: The machinery needed to deliver high performance and consistency, ensuring smooth operation even with large-scale production demands.
- Single Supplier Solution: The client sought a single-source provider for all the equipment to minimize complexity, avoid compatibility issues, and ensure smooth integration across the entire production line.
- Advanced Paste Filling Machine: A highly accurate and reliable filling system that would guarantee precise packaging of their peanut butter products.
- Omvattende na-verkope ondersteuning: Beyond the machinery itself, the client emphasized the importance of technical assistance, onderhoudsdienste, en opleiding, ensuring long-term success with a dependable support partner.
- Complete Turnkey Solutions: We offered the client a fully integrated grondboontjiebotter produksie lyn, ensuring that all aspects of their production process were covered under one roof.
- Custom Solutions: Our team worked closely with the client to develop a tailored solution that matched their unique needs, providing not only machinery but also detailed layouts and technical drawings.
- Expertise and Support: Throughout the design and communication phases, the client was impressed with our team’s professionalism, responsiwiteit, and in-depth technical knowledge.
Project Development and Solution Design Process
Key Equipment Overview and Technical Specifications
Gondor Machinery supplied a complete peanut butter production line, which included several key pieces of equipment, each designed to meet the client’s needs for efficiency, kwaliteit, en gemak van operasie. Below is a summary of the core equipment provided:
- Verhittingsmetode: Gas
- Krag: 1.1 kW
- Produksie kapasiteit: 100-150 kg/uur
- Afmetings: 2200*1100*1300 mm
- Materiaal: 304 stainless steel drum, 201 stainless steel outer shell
- Kragtoevoer: Single-phase 230V, 50Hz
- Sleutel kenmerke: Provides even roasting, ensuring uniform flavor and texture for high-quality peanut butter production.
- Lengte: 3 meter
- Materiaal: 201 stainless steel frame, food-grade PVC
- Kragtoevoer: Single-phase 230V, 50Hz
- Key Features: Efficiently cools the roasted peanuts before grinding, ensuring optimal product quality.
- Produksie kapasiteit: 150-200 kg/uur
- Gewig: 105 kg
- Krag: 1.5 kW
- Afmetings: 1220*450*950 mm
- Materiaal: Carbon steel frame, 304 stainless steel contact parts
- Kragtoevoer: Single-phase 230V, 50Hz
Sleutel kenmerke: Effectively removes peanut skins with minimal waste, ensuring the smooth flow of production.
- Krag: 7.5 kW
- Produksie kapasiteit: 100-160 kg/uur
- Afmetings: 850*450*1050 mm
- Gewig: 220 kg
- Materiaal: 304 vlekvrye staal
- Kragtoevoer: Three-phase 400V, 50Hz
- Sleutel kenmerke: Ensures a fine, smooth consistency in peanut butter, optimizing texture and taste.
- Kapasiteit: 300L
- Kragtoevoer: Single-phase 230V, 50Hz
- Sleutel kenmerke: Provides efficient intermediate storage for peanut butter, helping maintain a steady production flow.
- Kapasiteit: 300L
- Kragtoevoer: Single-phase 230V, 50Hz
- Sleutel kenmerke: Ensures uniform cooling and mixing of peanut butter, maintaining product consistency.
- Kragtoevoer: Single-phase 230V, 50Hz
- Sleutel kenmerke: Facilitates smooth material transfer to the packaging machines, ensuring reliable and consistent delivery.
- Produksie kapasiteit: 800-1000 jars/hour
- Krag: 0.9 kW
- Kapasiteitsreeks: 100ml – 1000ml
- Kragtoevoer: Single-phase 230V, 50Hz
- Sleutel kenmerke: Delivers precise filling for a variety of jar sizes, improving packaging speed and accuracy.
- Rated Power: 850W
- Packaging Speed: 15-30 bags/minute
- Kragtoevoer: 230V/50Hz
- Sleutel kenmerke: Ideal for small-volume packaging, with adjustable film width to suit different package sizes.
Supporting Client’s Future Expansion Plans
While the current project focuses on peanut butter production, the client has also expressed a strong interest in expanding into the baby food and milk powder markets. Gondor Machinery is committed to supporting these future ventures, ensuring that the client receives fully customized production lines for each new product.
- Babavoedselproduksielyn: The client plans to enter the baby food sector, and we will be designing a specialized production line that meets the strict safety and quality requirements for baby food production.
- Melkpoeierproduksielyn: As part of their diversification strategy, the client intends to establish a milk powder production line. Gondor Machinery will be providing high-quality, efficient machinery to meet the unique demands of milk powder production.
Implementation and After-Sales Support
Production and Delivery Timeline
The peanut butter production line will be completed within 25 dae, with shipment planned immediately after the Chinese New Year in 2025. This ensures the client will receive their equipment on time and be able to start production without delays.
Omvattende Na-verkope diens
Our commitment doesn’t end with the sale. Gondor Machinery provides comprehensive after-sales services, insluitend installasie, ingebruikneming, and on-site training. Our technical team will also be available for any troubleshooting or ongoing support to ensure the production line operates smoothly.
Looking Ahead: A Long-Term Partnership with Gondor Machinery
Gondor Machinery’s commitment to quality and customer satisfaction has been proven through the successful implementation of this peanut butter production line. As the client looks to expand into new markets, we will continue to support them with innovative solutions and expert advice. Whether for peanut butter, baby food, or milk powder, we remain a trusted partner for food processing machinery worldwide.
If you’re looking for reliable, high-performance voedselverwerking masjinerie, Gondor Machinery is your go-to partner. Contact us today to learn more about how our solutions can streamline your production and elevate your business to the next level.
