Gondor Vacuum Degasser Machine Introduction
Le vacuum degasser is an essential piece of vacuum degassing equipment designed to enhance the quality of liquid products by removing entrapped air, oxygen, and bubbles under stable vacuum conditions. By utilizing a robust vacuum degassing system, this machine effectively prevents oxidation and preserves the natural color, saveur, and shelf life of juices, laitier, and sauces.
Gondor Vacuum Degasser Models
The vacuum degassing machine is available in different models to match various production capacities. Whether you are planning a small-scale line or a higher-output processing setup, we can recommend the right model based on your actual needs.
| Modèle | GD-500 | GD-1000 | GD-1500 |
| Capacité de production | 500l/heure | 1000l/heure | 1500l/heure |
| Matériel | 304 Acier inoxydable | ||
| Circulation Pump Power | 2.2kW | 0.75kW | 3kW |
| Puissance de la pompe à vide | 2.35kW | 2.3kW | |
| Tension | 380v | ||
Gondor Vacuum Degasser Machine Operation Process
1. Power On
Connect the machine to the power supply and make sure all electrical components are in normal condition before operation.
2. Open the Main Valve
Open the main valve to prepare the system for vacuum operation and ensure the pipeline is ready for material flow.
3. Start the Vacuum Pump
Turn on the vacuum pump to create the required vacuum environment inside the tank for the degassing process.
4. Open the Feed and Discharge Valves
Adjust the feed and discharge valves according to the production needs, allowing the liquid material to enter and flow through the system smoothly.
5. Start Degassing
Under stable vacuum conditions, the machine removes entrapped air, bubbles, oxygen, and unwanted odor from the liquid product to improve quality and stability.
6. Finish and Shut Down
After the degassing process is completed, stop the machine in sequence, close the valves, and carry out the necessary cleaning and shutdown work.
Gondor Vacuum Degasser Application Products
Suitable for vacuum degassing of homogenized fruit and vegetable juices such as apple juice, orange juice, and mango juice, helping reduce bubbles while preserving color and flavor.
Suitable for vacuum degassing of liquid dairy products such as milk, goat milk drinks, et du yaourt, helping improve product smoothness and stability.
Suitable for degassing soy milk and plant protein drinks, helping reduce oxidation effects and improve product condition before filling.
Suitable for vacuum degassing of blood tofu and similar liquid materials, helping reduce internal bubbles and improve product uniformity.
Suitable for degassing various flowable sauces, helping reduce residual bubbles and improve product appearance and filling performance.
Suitable for degassing certain liquid pigment materials, helping remove mixed air and improve liquid stability during processing.
Suitable for vacuum degassing of cosmetic materials such as lotions and liquid pastes, helping improve fineness and optimize further processing performance.
Suitable for other liquid materials that need to remove bubbles, oxygen, and unwanted odor before filling or further processing.
Gondor Vacuum Degasser Application Industries
Advantages of Vacuum Degassing Machine
- 1. Efficient Degassing Performance: The machine effectively removes entrapped air, bubbles, oxygen, and unwanted odor from liquid materials, helping improve product quality and processing stability.
- 2. Better Product Appearance and Flavor Protection: By reducing oxidation and bubble residue, it helps maintain a cleaner appearance while protecting the original color and flavor of the product.
- 3. Fonctionnement continu et stable: With automatic level control and stable vacuum conditions, the machine supports continuous feeding and discharge for smooth and reliable production.
- 4. Hygienic Stainless Steel Structure: All product-contact parts are made of high-quality stainless steel, ensuring hygienic processing, résistance à la corrosion, and long service life.
- 5. Easy Observation and Operation: Equipped with a clear sight glass and simple control valves, the machine allows operators to monitor the process easily and adjust operation conveniently.
- 6. Compact Design for Easy Line Integration: The compact structure saves installation space and makes the machine easy to connect with juice, laitier, sauce, and other liquid processing lines.
- 7. Helps Extend Shelf Life: By removing oxygen and reducing oxidation risk, the machine helps improve product stability and supports better shelf-life performance.
Équipement de support recommandé
To build a more efficient and stable juice production line, the vacuum degasser can be used together with the following equipment:
- Screw Juicer: Used for primary juice extraction from fruits and vegetables, helping improve juice yield and preparing raw juice for the following filtration and mixing steps.
- Duplex Filter: Used to remove impurities and larger particles from the juice, helping improve liquid clarity and overall processing performance.
- Réservoir de mélange: Used for blending, formulation, and temporary storage of juice, ensuring the material is more uniform before homogenizing and degassing.
- High-pressure Homogenizer: Used to refine liquid particles and improve product uniformity, creating a smoother taste and more stable conditions for vacuum degassing.
- Pasteurisateur: Used for gentle heat treatment after degassing, helping maintain product quality and improve shelf-life performance.
- Liquid Filling Machine/Ligne de production de remplissage de liquide: Used for quantitative filling and final packaging of processed juice, improving automation level and packaging efficiency.
En combinant ces machines, you can achieve an integrated production process from juice extraction, filtration, mélange, homogénéisation, dégazage, and pasteurizing to filling. This complete solution helps improve product stability, goût, apparence, and overall production efficiency. Contact us for a customized juice processing line solution tailored to your factory needs.
