How Are Gummy Bears Manufactured? How Are Gummy Bears Manufactured?

How Are Gummy Bears Manufactured?

Date:2019-6-10 Author:Yolanda

Gummy bears, as its name shows, are widely loved gummy candies with a fruity flavor and a distinctive bear shape. In general, gummies are typically made from gelatin, sugar, fruit juice, and various natural or artificial flavorings according to a specific formula ratio, which makes them have a chewy texture and a sweet taste. What’s more, gummy candy is immensely popular worldwide, particularly among children and young adults. There are various flavors of gummy candies and the most common flavors include strawberry, orange, lemon, pineapple, and raspberry. So, do you know how are gummy bears made step by step? Here, Gondor machinery will introduce the gummy candies and the production process for your reference!

Candy Bears

Gummy Bears

Gummi Bears

Gelatin Bears

What Are Gummy Bears Made Of?

Generally speaking, gummy bears mainly consist of the following ingredients. However, in recent years, with the growing focus on health and sustainability, many candy manufacturers have begun to adjust traditional ingredients. Moreover, the changes in gummy ingredients can not only cater to health trends but also meet the specific dietary requirements, such as veganism or organic preferences. As a result, compared with the traditional gummy bears, the essential characteristics and flavors remain unchanged after the ingredient modifications. Belows are the gummy bear ingredients as well as the modified ingrdients for your reference:

Related PhotosGummy Bear IngredientsEvolving Ingredients
  • Gelatin: It is sourced from animal bones and skin, which is the key ingredient and can make gummies elastic and chewy.
  • Sugar: An essential component that provides sweetness and helps maintain the candy’s shape.
  • Corn Syrup: Another sweetener that can prevent sugar from crystallizing. At the same time, it can ensure the texture of gummies.
  • Starch: It is not a necessary ingredient in the production of gummy bears. Sometimes, starch may be added to enhance the thickness and texture of the candy.
  • Fruit Juice or Concentrate: As for some gummy bears, some gummy candy manufacturers may use the fruit juice to provide a fruity taste.
  • Food Coloring: There are artificial food coloring and natural coloring. It is used in gummy bears to give the candies their vibrant and appealing colors.
  • Flavoring: Most candy manufacturers choose artificial flavoring (consistency, strength, and versatility in flavor creation) and natural flavoring (more wholesome and increasingly popular).
  • Plant-Based Alternatives: For some candy makers, they replace the traditional gelatin with plant-based gelling agents for vegan consumers, such as pectin or seaweed extracts.
  • Natural Sweeteners: In order to cater to the trend of reducing sugar intake, some manufacturers choose natural sweeteners to replace the sugar, such as honey, maple syrup, or low-calorie alternatives.
  • Natural Colorants: Many candy brands adopt the natural colorants like beetroot, carrots, or algae, which can minimize the use of artificial colorants.
  • Organic and Non-GMO Ingredients: With growing consumer demand, more and more brands choose to use the organic sugar, organic fruit juice, and non-GMO corn syrup.

How Are Gummy Bears Made Step by Step?

It is well known that gummy bears were originally invented by the German candy maker Haribo in 1922. As the chewy and colorful treats loved by millions, the gummy bear has more than a century of history. Even now, it continues to be one of the most popular candies worldwide. But do you know how exactly are these gummy bears made? And the whole production process of gummy bears involves a fascinating blend of traditional candy-making techniques and modern technology. Here, we will dive into the step-by-step production process of a gummy bear, from rom ingredient mixing to molding, followed by cooling and packaging:

Ingredient MixingHeating & CookingColoring & FlavoringMoldingCooling & SettingDemolding & DryingPackaging
In the mixing tank or batch mixer, the sugar, syrup, gelatin, and other ingredients will be mixed together to form a thick liquid syrup, which makes preparation for processing in the next step.
Then the candy mixture will be heated to a specific temperature in a vacuum cooker, which naturally increases its thickness and elasticity.
Gummy candy manufacturing
After cooking, different food colorings and flavorings are introduced into the syrup. The flavor and color dosing system in the gummy bear making machine can make gummy bears with diverse colors and flavors.
In this step, gummy depositor machine plays an important role in candy production. The gummy depositor will pour the gummy mixture into bear-shaped candies to form the final product – gummy beats.
Gummy bear molding machine

Gummy Candy Depositor Machine

Gummy bear molding machine

Gummy Depositing Machine

In order to form gummy bears with a chewy texture, the cooling tunnel is essential for gummy production. It can cool the liquid liquid syrup until it solidifies.
Candy processing machine

Cooling Tunnel

Gummy candy making machines can utilize the demolding machine and drying oven to achieve the desired texture. The two machines can bensure that the solidified gummy bears are removed from the molds and often dried further in a controlled environment.
Gummy bears-final products
After demolding and drying, the fully formed gummy bears will packaged with the packaging machines in the gummy production lines, which is prepared for distribution and sale.
Gummy bear packaging
Candy production line automation

Final Thoughts on Gummy Bear Manufacturing

In summary, gummy bear manufacturing is a comprehensive but interesting process, which combines the food science, precise control over ingredients, and high-quality snack making machinery. For the purpose of guaranteeing the final product (gummy bears) meets the highest standards of quality, taste, and texture, each step should be managed meticulously. The key to gummy bear production is the selection of reliable, efficient and precise machines, which can ensure consistency and safety in the manufacturing process.

In addition, choosing a reliable manufacturer to buy the right food processing machinery can also achieve twice the result with half the effort. Gondor machinery provides a wide range of food processing and packaging machinery and advanced food processing solutions. Gondor can help our clients achieve their goals in a shorter time for their investment. Therefore, do not hesitate to choose Gondor machinery! Our project manager and technical team will improve your gummy bear production, which can ensure that your business will not only meet but exceed industry standards. What’s more, we can ensure that your brand remains a favorite among consumers. Feel free to send us an inquiry to get the most profitable solutions to maximize your profits!

Contact Us Now

Please specify your requirements and get an instant quote from our most experienced consultants.