As a global leader in food processing machinery, Gondor machinery has consistently delivered high-quality food processing equipment and tailored solutions to clients worldwide. In this particular case, we successfully assisted a U.S.-based client in acquiring a fully customized hamburger patty production line, which further showcased our expertise in the food industry. From the initial inquiry through to the final installation, we ensured a smooth and efficient process. Specifically, the project involved detailed consultation, rapid production completed within two weeks, timely shipment, and comprehensive remote installation support.
What’s more, by providing a high-performance burger patty production line that significantly enhances both efficiency and product consistency, our company once again demonstrated the ability to deliver reliable and efficient food processing solutions. Ultimately, this American project highlights how we meet the unique needs of our clients, and empower them to scale their operations and succeed in the highly competitive food industry. Check below for the project details and feel free to reach out to us and start your project today!
American Hamburger Patty Production Line
Automatic Burger Patty Production Line in America
Project in America: Client Background and Challenges
Client Overview for American Project
Our client, based in the United States, operates their own meat processing facility, and the factory primarily focuses on the production of quick-serve items such as chicken fillets, nuggets, and hamburger patties. What’s more, as their business continues to expand, they are facing an urgent need for a highly efficient hamburger patty production line to keep up with the growing market demand.
Additionally, this meat patty production line must not only ensure high output but also guarantee consistent product quality at every stage of the process, including forming, battering, breading, and packaging. Moreover, it is essential that the production flow remains seamless to maximize efficiency and maintain the highest standards of quality.
Core Client Requirements for Hamburger Patty Production Line
High Production Capacity
To accommodate our client’s rapidly growing business, the burger patty production line must be capable of meeting large-scale daily production needs, with a particularly strong emphasis on high output capacity to ensure timely supply to the market.
Precision in Forming
It is crucial that the equipment can accurately control both the shape and weight of each hamburger patty. This level of precision is necessary to guarantee the uniformity and consistency of every product, which is essential for maintaining product quality and customer satisfaction.
Stability and Durability
Given the need for continuous and long-term operation, the client from America requires machines that offer exceptional stability and durability. With a low failure rate, the production line should minimize downtime, thus ensuring uninterrupted production and reducing costly stoppages.
Ease of Operation and Maintenance
Furthermore, it must be designed for user-friendly operation, which allows for simplified processes and quick maintenance. This not only boosts overall efficiency but also reduces the learning curve for operators, which enables the factory to maintain smooth, efficient operations with minimal disruptions.
Challenges for American Customers
The client’s current meat processing equipment has been facing significant challenges, including inconsistent product quality and a lack of efficiency, which has made it difficult to consistently meet production targets. Therefore, the American client needed a comprehensive meat processing solution that would not only effectively address these issues but also significantly improve the overall production workflow, which ensures smoother operations and enhanced output.
Project Timeline: Efficient and Transparent Process in Gondor Machinery
In the competitive landscape of food processing machinery, efficiency, and transparency are not just desirable – they are essential for building trust and maintaining customer satisfaction. At Gondor machinery, we take pride in providing a seamless experience, which can ensure that every stage of the process, from the initial inquiry to the final delivery, is handled with the utmost professionalism. Below is a detailed overview of our collaboration with a client in America for the purchase of a hamburger patty production line, which highlights each critical phase of the project.
Custom Solution: Gondor Hamburger Patty Production Line
To ensure that all of the client’s requirements are fully met, Gondor machinery has provided a comprehensive and completely customized solution for this meat processing machinery. The customized hamburger patty production line we carefully designed and configured includes an automatic patty forming machine, battering machine, automatic breading machine, and vacuum packaging machine. Moreover, the entire production line is highly automated, which allows for seamless integration from production to packaging. Therefore, this fully streamlined process of burger patty production line helps the American client achieve smooth, uninterrupted operations, which can maximize the efficiency and productivity.
Hamburger Patty Forming Machine
The automatic hamburger patty forming machine is an ideal, innovative solution for businesses aiming to produce consistent, high-quality hamburger patties and other meat products on a large scale. With a robust and user-friendly design, this machine combines efficiency, versatility, and compliance with international hygiene standards to meet various food production requirements. It is built for both ease of use and durability, accommodating a wide range of patty sizes and thicknesses, which makes it a versatile asset for businesses of all sizes.
Product Features
- Automated Molding Process: This hamburger patty forming machine features advanced molding technology, which can ensure every meat patty is precisely uniform in shape and size, as well as enhance product quality and visual appeal. With adjustable settings to accommodate a range of patty specifications, it’s well-suited for clients with diverse production needs.
- High Production Capacity: Offering an output of 2100 patties per hour (35 patties per minute), this automatic patty forming machine is perfectly suited for small to medium-sized processing facilities requiring efficient, high-volume hamburger patty production.
- Versatile Specifications: With the flexibility to adjust patty diameter (30-120mm) and thickness (8-20mm), the hamburger patty maker machine easily adapts to various products beyond hamburger patties, including smaller items like chicken nuggets, broadening production capabilities.
- User-Friendly Operation: Ergonomically designed, this hamburger patty forming machine features intuitive controls, and it is ideal for food processing businesses aiming to quickly establish a standardized, high-quality patty production process.
Application Range
- Quick-Service Chains: Ideal for creating uniform, high-quality hamburger patties and chicken nuggets, it supports the high-demand requirements of quick-service restaurants.
- Small to Medium Food Processing Plants: Well-suited for producing semi-finished meat products, including frozen hamburger patties and nuggets, it allows efficient, consistent output.
- Retail Suppliers: Designed to meet the production needs of cold chain and retail packaging suppliers, our hamburger patty maker offers high output and consistent quality.
Product Advantages
- High-Efficiency Output: With a production rate of 35 pieces per minute, this hamburger patty forming machine is optimally designed for small to medium facilities aiming to maximize production efficiency.
- Convenient and Economical Operation: Single-phase power support and a low-power design make it energy-efficient and economical, which is ideal for smaller workshops and central kitchens seeking sustainable solutions.
- Adjustable Specifications: With its wide range of patty and nugget sizes, the burger patty maker machine supports diverse product options, which can meet market demands for various patty and nugget dimensions.
- Meets Hygiene Standards: Constructed with food-grade stainless steel, this hamburger patty forming machine upholds international food hygiene standards, which ensures cleanliness and safety in every batch.
Technical Specifications
- Voltage: 220V, 60Hz, single-phase
- Power: 0.55KW
- Production Speed: 35 pieces per minute (approximately 2100 per hour)
- Dimensions: 860mm (L) x 600mm (W) x 1400mm (H)
- Machine Weight: 100kg
- Hopper Capacity: 30L
Product Specifications:
- Patty Diameter: Adjustable from 30-120mm
- Patty Thickness: Adjustable from 8-20mm
- Nugget Shape: Nugget dimensions of 4cm (length) x 3cm (width)
Automatic Chicken Fillet Battering Machine
The Automatic Chicken Fillet Battering Machine is specifically designed to deliver consistent and efficient batter coating for chicken fillets and various other meats. This compact yet powerful machine is ideal for small to medium-sized food production facilities, which significantly streamlines the coating process while maintaining high standards of quality and reliability. With a user-friendly interface and robust construction, it ensures dependable performance with minimal maintenance, which makes it an excellent choice for busy production environments.
Product Features
- Consistent and Uniform Coating: The machine applies a smooth and even layer of batter on each piece, which can enhance both flavor and appearance. This feature is particularly beneficial for maintaining quality across large batches, which ensures each fillet looks and tastes its best.
- Easy Operation with Adjustable Settings: Equipped with an intuitive control panel, operators can effortlessly adjust the batter thickness to meet specific product requirements. This flexibility accommodates various recipes and textures, which allows for customization to suit diverse menu items.
- Durable Stainless Steel Construction: Crafted from high-quality stainless steel, the battering machine is highly resistant to corrosion and exceptionally easy to clean. This durable design not only meets strict hygiene standards but also guarantees longevity, even with frequent use.
- High Efficiency with Minimal Batter Waste: The automatic battering machine is engineered to minimize batter waste, which can optimize production costs and reduce cleanup time. This efficiency translates into a more streamlined production process, which ultimately enhances productivity and profitability.
Application Range
- Chicken Fillet Battering: Perfect for applying a consistent batter layer to chicken fillets, which makes it an ideal choice for producing fried chicken items in restaurants, cafes, and food chains.
- Versatile Meat Processing: Suitable for coating various meat types, including fish fillets, pork chops, and beef cuts, which enables businesses to expand their product range and maximize machine usage across multiple menu items.
- Food Production Lines: Well-suited for integration into food processing lines within kitchens, canteens, and small to medium-sized food production plants, where it can substantially enhance productivity and maintain product quality.
Technical Specifications
- Voltage: 220V, 60Hz, Single Phase – compatible with standard electrical setups for easy installation.
- Power Consumption: 820W – ensuring efficient operation without excessive energy usage, making it cost-effective.
- Machine Dimensions: 1300*600*1200 mm – a compact footprint that fits well in limited spaces while providing optimal functionality.
- Machine Weight: 100 kg – sturdy and stable during operation, yet manageable for smaller production facilities.
Automatic Chicken Breading Machine
The Automatic Chicken Breading Machine is expertly designed to provide efficient, consistent breading coverage for chicken fillets and similar products. Ideal for medium to large-scale food production facilities, this machine not only enhances productivity but also ensures uniform quality across every batch, which help businesses save time and achieve a high standard of output with minimal manual effort.
Product Features
- Consistent Breading Application: This machine guarantees an even layer of breading on each piece, which enhances both the flavor and appearance of the product. Such consistency is essential for maintaining quality, especially in high-volume production.
- High Capacity Performance: Equipped with a powerful motor and large capacity, the chicken breading machine is designed to handle substantial volumes, which makes it perfect for facilities with demanding production requirements.
- User-Friendly Design: Featuring an intuitive control panel, the automatic breading machine allows operators to easily adjust settings for various breading thicknesses and specific coating requirements, which can promote seamless operation.
- Durable Stainless Steel Construction: Constructed with premium stainless steel, the breading machine is highly resistant to corrosion, easy to clean, and compliant with stringent hygiene standards, which ensures durability and safety.
Application Range
- Chicken Fillet Coating: Ideal for providing a uniform breading layer on chicken fillets, which makes it the go-to choice for creating high-quality fried chicken products.
- Versatile Meat Processing: Suitable for coating various meat products, such as fish and pork, which allows businesses to broaden their product offerings with consistent quality.
- Food Production Lines: Engineered for integration into large food processing machinery within restaurants, canteens, and food production plants, this machine supports enhanced efficiency and maintains strict quality control.
Technical Specifications
- Voltage: 220V, 60Hz, Single Phase
- Power Consumption: 1370W
- Machine Dimensions: 1800 mm*600 mm*1700 mm
- Machine Weight: 200 kg
Vacuum Packaging Machine
The vacuum packaging machine is a high-performance, advanced solution designed to significantly extend product shelf life, preserve freshness, and ensure hygienic packaging. Ideal for small to medium-sized food processing operations, this packaging machine provides a powerful vacuum seal with adjustable settings, which allows businesses to maintain product quality, reduce spoilage, and protect against contamination.
Product Features
- High-Powered Vacuum Performance: Equipped with a robust 2 kW motor, this vacuum packaging machine generates strong suction, which can effectively remove air from packages and create a tight, secure seal to prevent spoilage. This feature enhances product longevity and keeps items fresh.
- Adjustable Heat Seal Duration: With customizable heat settings, users can adjust the sealing time to accommodate various packaging materials, which can ensure an optimal, secure seal for each type. This flexibility is particularly beneficial for packaging a wide range of products.
- Spacious Vacuum Chamber: Featuring a large vacuum chamber (540*520*150 mm), this machine accommodates both small and bulk packages, which makes it highly versatile and ideal for a variety of packaging needs, from single servings to bulk storage.
- Durable Stainless Steel Construction: Built from high-quality stainless steel, the machine is highly resistant to corrosion and easy to clean, which aligns with strict hygiene standards. This durability ensures long-lasting use and minimizes maintenance costs.
Application Range
- Food Industry: Perfect for vacuum sealing various food products, including meat, cheese, vegetables, and pre-cooked meals, to maintain freshness and significantly extend shelf life.
- Pharmaceuticals and Medical Supplies: Ideal for vacuum packaging medical instruments and pharmaceutical items, which ensures they remain sterile and free from contamination. This feature supports essential hygiene and safety requirements.
- Electronics and Industrial Parts: Effective for preserving electronic components, industrial parts, and other items sensitive to moisture and dust, which can prevent oxidation and extending usability.
Technical Specifications
- Voltage: 220V, 60Hz, single-phase – compatible with standard electrical setups for convenient installation.
- Power Consumption: 2 kW – ensuring efficient operation with strong vacuum capabilities.
- Vacuum Chamber Dimensions: 540520150 mm – providing ample space for various package sizes.
- Seal Length: 500 mm – ideal for handling large or bulk items with ease.
- Heat Seal Width: 10 mm – creating a consistent, strong seal to maintain product integrity.
- Machine Dimensions: 1250650950 mm – compact design suitable for limited workspace in processing facilities.
- Machine Weight: 186 kg – providing stability during operation, ideal for continuous use in food processing environments.
Gondor Machinery: Your Trusted Partner in Food Processing Solutions
Through this successful project, Gondor machinery has once again demonstrated our strong leadership in the food processing machinery industry. Whether through providing high-quality standard equipment or fully customized solutions, we are deeply committed to delivering efficient and reliable food processing machinery that is precisely tailored to meet our clients’ unique needs, along with continuous technical support and exceptional service. With our extensive industry experience and highly skilled professional team, we are able to respond swiftly to customer requirements, which offers seamless, one-stop solutions from design to delivery.
Furthermore, we firmly believe that our advanced technology and dedicated service can empower clients worldwide to enhance productivity, boost market competitiveness, and achieve remarkable business success. As we continue to deliver the highest quality equipment and solutions to the global food processing industry, we look forward to future collaborations that help our clients achieve even greater success.
